The Future of Material Handling: Battery-Operated Stackers
Over the past few years, the material handling industry has undergone a significant change. Alternatives are being sought to the conventional methods of material processing in industries. The current trend is an increasing demand for industrial solutions that are efficient and safe for the environment. The role played by battery-operated stackers in handling material is the primary reason for this dramatic shift.
These modern machines offer many advantages over their counterparts. They have transformed the material handling process.
Read on to discover more about these cutting-edge machines and their business benefits.
Role of Stackers in Industries
Most of the material received and processed by the industries is packaged in pallets. These pallets are usually large in size and number. It makes it unwieldy for humans to handle them manually. That is where stackers come in. Stackers perform the functions of moving pallets in a vertical setting. Keeping pallets in an organised manner helps with:
1. Proper space optimisation: Battery-operated stackers can stack pallets in a tidy manner, maximising storage space in a storage unit.
2. Easy placement and retrieval: They make the process of stacking and retrieving pallets easier and faster.
Types of stackers:
Based on their method of operation, stackers are divided into four broad categories:
Manual stackers - Their operation is completely manual
Semi-electric stackers - Their operation is partially manual and partially electrical
Battery-operated stackers - They are completely electrically operated
Counterbalance stackers - They are operated by counterbalancing with weights
Battery-operated stackers - How they work:
These sturdy machines are run by powerful electric motors. Using a hydraulic system, the forks of the battery-operated stacker lock into place onto the pallets and shift them around. Unlike the semi-electric stackers, the battery-operated stackers need no manual operation. They can easily handle materials too heavy to be moved by material-moving trolleys or other manual means.
Uses of Battery-operated stackers:
Battery-operated stackers simplify material movement and handling processes. They are handy in warehouses, distribution centres, and manufacturing facilities.
Advantages of Battery-Operated Stackers
Battery-operated stackers have many plus points such as -
1. They are Environmentally Sustainable: The biggest advantage of battery-operated stackers is that they are eco-friendly. Battery-operated stackers create a safe and healthy atmosphere at the workplace.
2. They provide a Cost-Effective solution: Battery-operated stackers are also highly cost-effective. These machines are more efficient in energy utilisation and operating costs over time. With regular maintenance, these sturdy machines can operate for extended periods without needing repairs. This results in reducing downtime and increasing work output while saving money.
3. They are Versatile and Reliable: Battery-operated stackers are industry favourites due to their versatility and reliability. Their adjustable forks, tilting capabilities, and precise control systems enable operators to handle various materials expertly. They are easily customisable to meet the specific needs of any industry.
4. They provide precise and Damage-Free Material Handling: Battery-operated stackers can move materials with precision and without causing any damage.
Maintaining a battery-operated stacker
Regular maintenance can increase the life of a battery-operated stacker manifold. Here is how to maintain a battery-operated stacker:
- Each battery-operated stacker comes with a manual. The manual contains the manufacturer’s maintenance schedule. It specifies the intervals at which different parts need to be maintained. Always follow the maintenance schedule in the manual.
- Regularly inspecting and replacing wheels and forks will ensure smooth and accident-free functioning.
- Always keep the battery fully charged. This will increase work efficiency and maintain battery health.
- Regularly check the oil levels in the hydraulic system. Refill it as and when required.
- The pallet carrier is often exposed to dirt and debris, which can damage it. Ensure that the unit is clean before every use.
- Always get repairs done by professionals and only use genuine parts for replacements.
Maini Materials - producing battery-operated stackers par excellence
Maini Materials Handling Solutions has gained recognition in India for supplying high-quality machinery. With years of experience and expertise in the industry, Maini Materials offers a wide range of stackers and material-handling equipment. They provide equipment for handling all types of loads and areas. Maini Materials offers a solution for every material handling challenge.
Conclusion
The future of the material handling industry is clearly in favour of battery-operated stackers. With their numerous benefits, they make businesses more cutting-edge, keeping up with the industry's evolving needs and technological advances. They are paving the way for creating a better ecosystem both within and outside the industry.
